Why fuel economy only means something against itself
Fuel economy is the obvious metric and it is a difficult one, because almost everything that moves it has nothing to do with the vehicle or the driver.
Key takeaways
Load, route, season, traffic and idling dominate. The vehicle is a smaller factor.
A fleet league table ranks routes, not vehicles or drivers.
Build a baseline per vehicle over at least ten fills, and note it is approximate.
Winter economy is worse for everybody; compare to the same season.
A trend within one vehicle is the signal worth acting on.
What actually moves it
Fig 1. The approximate size of each influence on fuel economy. Vehicle condition is what the system can usefully detect and it is the smallest effect, which is why the noise has to be removed by comparing like with like.
Route type is the biggest single factor in most small fleets and the one that varies most between vehicles. A van doing urban multi-drop and a van doing motorway runs will differ by twenty per cent or more with nothing wrong with either of them.
Which makes the league table that every fleet system produces — vehicles ranked by miles per gallon — a ranking of routes wearing the costume of a performance measure. It is worse than useless if anybody acts on it.
The per-vehicle baseline
Fig 2. How a vehicle’s own baseline is built. The spread in the third box is as important as the central figure, because a multi-drop van is naturally more variable than a motorway one.
Compute
App integration
Machine learning
Management
Analytics
Median, and per-fill is noisy
Individual fills are extremely noisy because tanks are never filled to the same level. A fill that stops at the first click and one that is topped to the neck differ by several litres, which on a sixty-litre tank moves the calculated economy substantially.
So the working unit is a rolling window of several fills rather than a single one. That removes most of the fill-level noise and it means a genuine change takes a few weeks to confirm, which is an acceptable trade for a signal that is about slow degradation.
Season
Winter economy is worse for every vehicle: cold engines, heaters, lights, denser air, wetter roads. A ten per cent drop in November is normal and a system that alerts on it will alert on the entire fleet at once, which is how people learn to ignore it.
With a year of data the comparison is against the same months last year. Without one, the comparison is against the rest of the fleet’s movement in the same period, which is the one legitimate use of a cross-vehicle comparison: not levels, but changes.
The one honest cross-vehicle comparison
Fig 3. The legitimate use of the fleet as a comparison group. Nobody is compared on how efficient they are, only on how much they moved relative to everybody else.
Machine learning
Management
Analytics
This is the whole method in one picture. The fleet provides the control for whatever is happening in the world that month, each vehicle is measured against its own history, and what emerges is the vehicle that is behaving differently from itself for reasons the season does not explain.